100 TPD Kaolin Rotary Kiln Production Line in Jiangxi

Henan Hongke Heavy Machinery Co., Ltd. is a Chinese manufacturer of industrial rotary kilns, rotary dryers, ball mills, crushers and complete mineral processing production lines. This article introduces the 100 TPD kaolin rotary kiln production line project in Jiangxi. It covers the project configuration, equipment advantages, installation and commissioning service, and customer feedback.

1. Project Background and Customer Needs

The project is located in Jiangxi. The customer uses kaolin as raw material and planned to build a 100 TPD kaolin calcination production line. The line supplies calcined kaolin for downstream applications such as ceramics, paper and coatings. The customer mainly focused on:

• Stable control of kaolin calcination temperature and material retention time;

• Stability of the kiln shell under continuous operation and service life of the refractory;

• Fuel consumption and thermal efficiency;

• Sealing at the kiln inlet and outlet and dust control;

• On-site installation guidance, commissioning training and later spare parts supply.

Henan Hongke provided a 100 TPD production line configuration with a kaolin rotary kiln as the core equipment, based on the customer’s material properties, target capacity and site conditions. The company also supported equipment manufacturing, shipping, installation guidance and commissioning training.

2. Company Introduction

Henan Hongke Heavy Machinery Co., Ltd. designs and manufactures industrial rotary kilns, rotary dryers, ball mills, crushers and complete production lines. Its products are used in kaolin, cement, lime, metallurgy, mining, building materials and chemical industries. The company provides single machines, complete production lines, spare parts, on-site installation guidance and commissioning training.

3. 100 TPD Kaolin Rotary Kiln Production Line Configuration

The core equipment of this project is a kaolin rotary kiln. The line includes feeding, combustion, dust control, cooling, discharge and PLC control systems. Items marked “according to project configuration / to be verified before publishing” should be replaced with values from the contract technical agreement and final drawings before publishing.

4. Equipment Advantages of Henan Hongke

For this kaolin rotary kiln project, the main advantages of Henan Hongke’s equipment and solution are as follows.

4.1 Selection based on kaolin process

Kaolin calcination has specific requirements for temperature range, retention time and atmosphere. Henan Hongke selects the kiln size, refractory and combustion system based on the customer’s material test results and target product indicators, so the equipment parameters match the process.

4.2 Stable and controllable calcination temperature

The line is equipped with a combustion system and temperature monitoring. This makes it easier to control the calcination temperature according to process requirements and reduces the effect of temperature fluctuation on kaolin whiteness and activity.

4.3 Kiln shell and refractory designed for the working conditions

The kiln shell is designed for continuous operation. The refractory configuration considers both heat insulation and service life. This helps reduce heat loss and improve thermal efficiency.

4.4 Stable transmission and easy adjustment

The kiln uses a girth gear drive and variable frequency speed control. This makes it easy to adjust the kiln rotation speed according to material and output requirements while keeping operation stable.

4.5 Sealing and dust control

The kiln inlet and outlet use multi-point sealing structures. The sealing form is configured according to the project. This helps reduce air leakage and dust escape and improves the site environment.

4.6 Automatic control and complete line service

The line is equipped with a PLC control system that monitors and interlocks feeding, combustion, temperature, transmission and dust control. Henan Hongke can provide equipment for feeding, rotary kiln, cooling, dust control and discharge as a complete line. The company also provides installation guidance, commissioning training, spare parts and after-sales support.

5. Project Execution and Customer Feedback

During project execution, Henan Hongke followed the agreed schedule for equipment manufacturing, factory inspection, shipping and on-site installation guidance. During commissioning, the company trained the customer’s operators and supported linked equipment commissioning and trial production.

In the project follow-up, the customer’s overall feedback on the cooperation was positive. The customer recognized the equipment manufacturing quality, delivery support, on-site installation guidance and commissioning training response, and considered that the production line met the project expectations. Specific customer comments, acceptance data and operating figures should be based on project visit records and acceptance documents before publishing.

6. FAQ: What to Check When Choosing a Kaolin Rotary Kiln?

Q1: What size of kaolin rotary kiln is needed for 100 TPD?

Kiln size depends on feed moisture, target output, calcination temperature, fuel type and operating schedule. It cannot be decided by daily output alone. Customers should provide a material test report and target product indicators so Henan Hongke can make a preliminary selection.

Q2: How is kaolin calcination temperature controlled?

Calcination temperature should be decided by the kaolin type and downstream application. It is controlled through the combustion system, temperature monitoring and kiln rotation speed. The specific temperature range should follow the customer’s process tests and the project technical agreement.

Q3: Can Henan Hongke provide spare parts and on-site service?

Yes. Henan Hongke can supply spare parts such as refractory materials, transmission parts and sealing parts. It can also provide installation guidance, commissioning training and after-sales support according to project needs. For more information, see spare parts and after-sales service.

7. Planning a Kaolin Rotary Kiln Production Line? Contact Henan Hongke

If you are planning a kaolin calcination rotary kiln production line, or if you need a 100 TPD or custom-capacity kaolin rotary kiln, please send the following information to Henan Hongke:

• Material name, feed moisture and material test report;

• Target daily output and operating schedule;

• Target calcination temperature, whiteness or activity indicators;

• Fuel type (coal, natural gas or mixed fuel);

• Project location and power supply conditions;

• Environmental, dust control and automation requirements.

Henan Hongke will provide a preliminary selection suggestion and quotation based on the project conditions. Please use contact Hongke to send your requirements, or visit our products page to learn more about rotary kiln products.